A novel silver catalyst prepared by using superheated-steam as a heating medium for ethylene oxide production

Abstract

A high-performance catalyst for the production of ethylene oxide by vapor phase oxidation of ethylene was developed and commercialized. High performance was achieved by the usage of a high surface area carrier with controlled pore distribution and surface acid-base properties, by the adoption of mixed amines to dissolve heat-decomposable silver salt, by the addition of effective additives, and by the introduction of a uniquely developed heat-treatment technology using superheated-steam as the heating medium. The catalyst thus prepared showed high activities because of homogeneously and highly dispersed silver and additive elements within the carrier. As a result, the reaction temperature could be lowered, which led to the improvement of not only the selectivity but also the catalyst life. Heat treatment with superheated-steam proved to have many advantages in producing high-performance catalysts and it is commercially favorable because it needs only a very short processing time.