A novel sensor with excellent high-temperature performance for in-situ temperature measurement

Abstract

Real-time access to critical information about system temperature variations is essential for evaluating system performance in some of the high-temperature and harsh environments. Given the technical difficulty of accurately obtaining the temperature of a high-temperature and harsh environment, a new sensor package structure is proposed. Combining ceramic sintering and isostatic pressure molding methods, the thermal junction is fixed in the temperature measurement end face of the alumina ceramic substrate, while the shell design threads play a role in fixing the sensor and preventing loosening. This paper conducted repeatability, upper-temperature limit, and high-temperature serviceability assessment tests on the sensor. The results show that the sensor maximum repeatability error is 2.4%. The sensor can continue to operate at 1200°C for more than 6 hours with no signal interruption and the upper limit of temperature measurement is 1307°C. The results demonstrate the feasibility and practicality of temperature measurement by this sensor in high-temperature and harsh environments.