Abstract

To improve the fault identification accuracy of rolling bearing and effectively analyze the fault severity, a novel rolling bearing fault diagnosis and severity analysis method based on the fast sample entropy, the wavelet packet energy entropy, and a multiclass relevance vector machine is proposed in this paper. A fast sample entropy calculation method based on a kd tree is adopted to improve the real-time performance of fault detection in this paper. In view of the non-linearity and non-stationarity of the vibration signals, the vibration signal of the rolling bearing is decomposed into several sub-signals containing fault information by using a wavelet packet. Then, the energy entropy values of the sub-signals decomposed by the wavelet packet are calculated to generate the feature vectors for describing different fault types and severity levels of rolling bearings. The multiclass relevance vector machine modeled by the feature vectors of different fault types and severity levels is used to realize fault type identification and a fault severity analysis of the bearings. The proposed fault diagnosis and severity analysis method is fully evaluated by experiments. The experimental results demonstrate that the fault detection method based on the sample entropy can effectively detect rolling bearing failure. The fault feature extraction method based on the wavelet packet energy entropy can effectively extract the fault features of vibration signals and a multiclass relevance vector machine can identify the fault type and severity by means of the fault features contained in these signals. Compared with some existing bearing rolling fault diagnosis methods, the proposed method is excellent for fault diagnosis and severity analysis and improves the fault identification rate reaching as high as 99.47%.

Highlights

  • Rolling bearings, one of the important parts of rotating machinery, reduce the friction loss between mechanical components

  • To verify the effectiveness of the proposed rolling bearing fault diagnosis and severity analysis method, the experimental data selected in this paper are all obtained from the Bearing Data Center of

  • The rolling bearing was tested under four different loads of 0, 1, 2, and 3 horse power, each type of fault ranging from 0.007 inches to 0.040 inches in diameter

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Summary

Introduction

One of the important parts of rotating machinery, reduce the friction loss between mechanical components. To effectively extract the fault features from the non-linear and non-stationary vibration signals, many time–frequency analysis methods have been applied to rolling bearing fault diagnoses for vibration signal decomposition. A novel fault diagnosis and severity analysis method based on fast sample entropy (SampEn), wavelet packet energy entropy (WPEE), and multiclass relevance vector machine (mRVM) is presented for rolling bearings. The wavelet packet energy entropy is used to describe the characteristics and severity of different fault types This approach can solve the problem of a low fault diagnosis accuracy caused by the weak separability of feature vectors extracted from non-stationary and non-linear vibration signals.

Principle of Sample Entropy
Fast Algorithm of the Sample Entropy
Wavelet Packet Energy Entropy
Structure
Relevance Vector Machine
Multiclass Relevance Vector Machine
Schematic
Fault Detection Process
Fault Diagnosis Process
Fault Severity Analysis Process
Experimental Data and Setup
Fault Detection Experiment
Fault Feature Extraction Experiment
Vibration signal decomposedby by WPT
Figure
Section 6.1 are diagnosis taken into
Average
Literature
Conclusions
Full Text
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