A novel multi-objective optimization algorithm for the integrated scheduling of flexible job shops considering preventive maintenance activities and transportation processes

Abstract

Most production scheduling problems, including standard flexible job shop scheduling problems, assume that machines are continuously available. However, in most cases, due to preventive maintenance activities, machines may not be available for a certain time. Meanwhile, in the entire workshop production process, the transportation process of workpieces cannot be ignored. Therefore, the impact of transportation on the production planning should be considered in the scheduling process. To consider both preventive maintenance and transportation processes in the flexible job shop scheduling problem, this paper proposes a flexible job shop scheduling problem considering preventive maintenance activities and transportation processes and establishes a multi-objective flexible job shop scheduling model optimizing the total energy consumption and total makespan. Furthermore, a multi-region division sampling strategy-based multi-objective optimization algorithm integrated with a genetic algorithm and a differential evolution algorithm (MDSS-MOGA-DE) is proposed to solve the model. In the proposed algorithm, a multi-region division sampling strategy and two evaluation functions are utilized to improve the diversity of solutions. In addition, this paper combines a genetic operation and a differential operation to further enhance the search ability of the algorithm. The validity of the algorithm is verified by a real case. The computational results reveal that the proposed model and algorithm obtain appropriate results and have the potential to be applied to other similar problems.