A novel model-based welding trajectory planning method for identical structural workpieces

Abstract

Welding robots have been widely used with the development of manufacturing industry. At present, welding trajectory planning and programming of welding robots are performed separately for similar (structural) workpieces with different dimensions or deformations. Besides, the welding torch pose planning using conventional robot programming methods is time-consuming for workpieces with complex welding trajectories. To realize automatic planning of the welding torch pose for similar workpieces and improve the programming efficiency of welding robots, we propose a novel model-based welding trajectory planning method for welding robots. We create a basic model (point set) containing information on welding seam trajectory planning for similar workpieces. The welding seam trajectory extraction of similar workpieces is achieved by the non-rigid point set registration of the feature point cloud of similar workpieces with the basic model. Then, the welding torch pose planning is implemented by the geometric projection method of the local point cloud of the welding seam trajectory. Finally, the results of offline experiments and online experiments demonstrate the effectiveness of the proposed method.