Abstract
Double-enveloping worms (DEWs) are widely used in many applications, especially in space-saving and high-reduction ratio equipment. DEWs have a higher transmission efficiency and contact ratio than non-enveloping worms. In this study, a general method to manufacture enveloping worms using a whirl-machining process is proposed. The whirl-machining tool profile is provided from a straight-lined blade, which is tilted with an angle the same as the lead angle of the worm. The whirl-machining model is developed by a relative-motion coordinate system of a proposed CNC machining machine. The cutting simulations, surface topologies, and normal deviations for worms are demonstrated with different pitch radius of gear, lead angles, and cylindrical worms. In order to determine the practicability and accuracy of the developed model, six numerical examples are performed. A virtual cutting simulation was conducted on the worm using VERICUT. The results verify the benefits of the proposed method in DEW manufacturing.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
