Abstract

Metals recovery from spent automotive catalytic converters (SACCs) has gained great attention due to high metal content of SACCs and their potential to pollute the environment. This study presented a novel green strategy for treating SACCs using oxalic acid-enriched spent culture medium from Aspergillus niger cultivations. To enhance oxalic acid production, the Central Composite Design (CCD) was applied, which demonstrated that glucose (27.06 g/L), NaNO3 (0.9 g/L), disodium oxalate (7.7 g/L), MnSO4·H2O (0.28 g/L), and ethanol (0.65%(v/v)) were the optimum values leading to production of 15.3 g/L oxalic acid. The results of metals biorecovery with the fungal metabolites showed that pulp density of 15 g/L, temperature of 60 °C, and leaching time of 6 h resulted in the highest extraction of 99.1% Al, 99.3% Si, 82.2% Mn, 91.9% Zn, 17.6% Ba, 99.5% Fe, 92.2% Sr, 35.7% Ti, 60.9% Pt, and 73.7% Pd, as well as maximum enrichment of rare earth elements (REEs) in the residual powder. The EDX-mapping analysis indicated that the concentration of ∑REEs was nearly 8% in the initial waste powder, while it reached around 81% in the residual powder after bioleaching. The bioleaching mechanism was further analyzed by characterizing the bioleaching residues through XRD, FTIR, and FESEM analyses.

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