Abstract

Deep learning is widely used in fault diagnosis of mechanical equipment and has achieved good results. However, these deep learning models require a large number of labeled samples for training, which is difficult to obtain enough labeled samples in the actual production process. However, it is easier to obtain unlabeled samples in the industrial environment. To overcome this problem, this paper proposes a novel method to generative enough label samples for training deep learning models. Unlike the generative adversarial networks, which required complex computing time, the calculation of the proposed novel generative method is simple and effective. First, we calculate the Euclidean distance between the training sample and the test sample; then, the weight coefficient between the training sample and the test sample is settled to generate pseudosamples; finally, combine with the pseudosamples, the deep learning method is training for machine fault diagnosis. In order to verify the effectiveness of the proposed method, two experiment datasets with planetary gearboxes and wind gearboxes are carried out with different activation functions. Experimental results show that the proposed method is effective for most activation function models.

Highlights

  • With the continuous development of industrial intelligence, people are focusing on equipment health monitoring and fault diagnosis

  • The main contributions of the paper contains (1) a novel, low-computing, and effective intelligent diagnosis method is proposed for small samples problem; (2) the proposed method calculates the Euclidean distance between a small label samples and a large number of unlabeled samples and generates pseudo samples with labels by a weight; (3) the proposed method is used for fault detection of planetary gearboxes, and the accuracy has been greatly improved

  • For the small sample problem of fault diagnosis, we use unknown as training samples Xtrain and use a number of label samples as test samples Xtest

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Summary

Introduction

With the continuous development of industrial intelligence, people are focusing on equipment health monitoring and fault diagnosis. Ti et al [20] proposed a weighted extended neural network (W-ENN) model for fault diagnosis of a small piece of steam turbine generator sets He et al [21] suggested using depth transfer multiwavelet autoencoder to diagnose the gearbox fault with a few training samples. The main contributions of the paper contains (1) a novel, low-computing, and effective intelligent diagnosis method is proposed for small samples problem; (2) the proposed method calculates the Euclidean distance between a small label samples and a large number of unlabeled samples and generates pseudo samples with labels by a weight; (3) the proposed method is used for fault detection of planetary gearboxes, and the accuracy has been greatly improved.

Methodology
SAE-Based Network Model
Experiments
Fault Diagnosis and Result Analysis
Findings
Conclusions

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