Abstract

Although Ensemble empirical mode decomposition (EEMD) method has been successfully applied to various applications, features extracted using EEMD could not detect anomalies for roller bearings, especially when anomalies includes small defects. In this study a novel feature extraction method is proposed to detect the state of roller bearings. Performance improved EEMD, which is a reliable adaptive method to calculate an appropriate noise amplitude is applied to decompose the acceleration signals into zero-mean components called intrinsic mode functions (IMFs). Then, three dimensional feature vectors are created by applying the Teager-Kaiser energy operator (TKEO) to the first three IMFs. The novel features obtained from the healthy bearing signals are utilized to construct the separating hyperplane using one-class support vector machine (SVM). In order to validate the method proposed, a number of operating conditions (shaft speed and load) are considered to generate the data (vibration signals) by means of an assembled test rig. It is shown that the proposed method can successfully identify the states of the new samples (healthy and faulty). The uncertainty of the model prediction is investigated computing Margin and the number of support vectors. It create less complex (less fraction of support vectors) and more reliable (higher Margin) hyperplane than the EEMD method.

Highlights

  • Since roller bearings constitute one the most important elements of rotating machines, early fault diagnosis of roller bearings is extremely important, especially for high speed, automatic and precise machines

  • Rather than adding a predefined constant amplitude value, which might not effectively change some extrema, the adaptive method is used to improve the performance of the Ensemble empirical mode decomposition (EEMD) (Tabrizi et al, 2015A)

  • The goal of this study is to evaluate performance of the proposed feature extraction algorithm in condition detection of a roller bearing

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Summary

Introduction

Since roller bearings constitute one the most important elements of rotating machines, early fault diagnosis of roller bearings is extremely important, especially for high speed, automatic and precise machines. Many research efforts have been focused on fault diagnosis and detection of roller bearings. Several signal processing techniques exist to decompose a signal and extract informative features for roller bearings. Randall and Antoni (2011) have broadly treated the background of some powerful diagnostic methods for roller bearings in a very useful tutorial paper. This technique still holds some drawbacks such as mode mixing problem. Ensemble empirical mode decomposition (EEMD) is a more recent developed method aimed to solve mode mixing problem (Wu & Huang, 2009). The EEMD has been successfully applied to damage detection of roller bearings (Lei et al, 2013), it is shown that there are still some cases for which it is not able to recognize introduced novelties

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