A Novel Asymmetric Interior Permanent Magnet Machine for Electric Vehicles

Abstract

A novel asymmetric interior permanent magnet (AIPM) machine is proposed in this paper for electric vehicle application. It has a skewed V-shape permanent magnet (PM) cavity, two PMs with different dimensions and an additional flux barrier outside the V-shape cavity in each pole. This asymmetric rotor topology can inherently utilize the magnetic-field-shifting (MFS) effect to reduce the current angle difference between the maximum PM and reluctance torque components, thereby enhancing the maximum synthetic torque with the same PM usage. The influences of cavity positions in the proposed AIPM and an existing AIPM with extra flux barrier inside the V-shape cavity are investigated and compared using finite element analysis. It is found that the proposed structure with outside flux barrier has higher average torque than the one with inside flux barrier. Both AIPM topologies are designed with the same stator, rotor diameter, and PM usage as the conventional V-shape IPM benchmark for Prius 2010. Electromagnetic, mechanical and steady-state thermal performance of three machines are compared. The results confirm that the proposed AIPM machine can achieve significant torque enhancement due to utilizing MFS effect, compared with the existing AIPM and the IPM benchmark. Finally, a small prototype of the proposed AIPM machine is designed, manufactured and tested to validate the FE analysis.