A novel approach to tailoring the microstructure and electrophysical properties of Ni/GDC-based anodes by combining 3D-inkjet printing and layer-by-layer laser treatment

Abstract

This work proposes an original method for tailoring the microstructure and electrical properties of Ni/GDC anodes by using 3D inkjet printing of high-viscosity functional compositions with intermediate laser treatment of each layer after each printing pass. Based on a mixture of highly dispersed oxides NiO and CeO2 doped with gadolinium (GDC), paste formulations for 3D inkjet printing have been developed. The effects of 3D printing and laser treatment conditions on the porosity and shrinkage ratio of the NiO/GDC anodes during sintering were investigated. The reduction of the anode support workpieces to produce Ni/GDC cermet was carried out and the effect of laser exposure on the morphology and electrical characteristics of the resulting samples was studied. It was found that an increase in the laser exposure values during layer-by-layer laser treatment of printing compositions leads to a two-fold increase in the porosity of the solid oxide fuel cell components, an increase in the average pore size from 0.2 to 0.3 to 2–5 μm, and to a five-fold decrease in the sintering shrinkage ratio. It was also found that the electrical conductivity of the Ni/GDC cermet, produced by the reduction of the laser treated NiO/GDC, increased by 5–10 times as the laser exposure values increased. The influence mechanism of the layer-by-layer laser treatment of the original NiO/GDC samples on the electrical conductivity of their reduced counterparts, Ni/GDC cermet anodes, has been proposed. An increase in the electrical conductivity was shown to be due to in situ reduction of NiO, partial sintering of Ni nanoparticles and the formation of a percolation network. This new method of hybrid 3D printing opens up great prospects for tailoring the morphological and electrical characteristics of SOFC anode supports.