Abstract

This work focuses on developing a novel method to optimize the fabrication conditions of polyamide (PA) thin film composite (TFC) membranes using the multi-objective genetic algorithm II (MOGA-II) method. We used different fabrication conditions for formation of polyamide layer—trimesoyl chloride (TMC) concentration, reaction time (t), and curing temperature (Tc)—at different levels, and designed the experiment using the factorial design method. Three functions (polynomial, neural network, and radial basis) were used to generate the response surface model (RSM). The results showed that the radial basis predicted good results (R2 = 1) and was selected to generate the RSM that was used as the solver for MOGA-II. The experimental results indicate that TMC concentration and t have the highest influence on water flux, while NaCl rejection is mainly affected by the TMC concentration, t, and Tc. Moreover, the TMC concentration controls the density of the PA, whereas t confers the PA layer thickness. In the optimization run, MOGA-II was used to determine optimal parametric conditions for maximizing water flux and NaCl rejection with constraints on the maximum acceptable levels of Na2SO4, MgSO4, and MgCl2 rejections. The optimized solutions were obtained for longer t, higher Tc, and different TMC concentration levels.

Highlights

  • Most current nanofiltration (NF) and reverse osmosis (RO) membranes are prepared as thin film composite (TFC) structures composed of three distinct layers: A porous, non-woven, polyester support layer; an intermediate layer made of polysulfone (PSF); and a thin polyamide top layer that is 100–200 nm thick [1]

  • The experimental design based on the factorial design methodology was conducted to test the three fabrication parameters: trimesoyl chloride (TMC) concentration, reaction time, and curing temperature

  • The TMC concentration, reaction time, and their interaction (TMC × t) were the most dominant factors affecting water flux, the high flux was at 0.1 wt% TMC concentration, while

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Summary

Introduction

Most current nanofiltration (NF) and reverse osmosis (RO) membranes are prepared as thin film composite (TFC) structures composed of three distinct layers: A porous, non-woven, polyester support layer; an intermediate layer made of polysulfone (PSF); and a thin polyamide top layer that is 100–200 nm thick [1]. The polyamide (PA) layer is synthesized by an interfacial polymerization (IP) reaction between a diamine (e.g., m-phenylenediamine, MPD) and acid chloride monomers (e.g., trimesoyl chloride and TMC) at the surface of a PSF intermediate layer [2,3,4]. In the IP process, the immiscible aqueous MPD solution and the organic TMC solution are combined, and a thin PA film immediately forms between the two phases on the organic TMC side of the interface. This is due to the low solubility of the TMC in water and the fairly good solubility of MPD in organic solvent [5,6]. PSF polymer is an excellent material for the support layer, because it has excellent oxidative, thermal, and hydrolytic stability as well as good flexibility, resistance to extreme pH values, and good mechanical and film-forming properties [9,10]

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