A novel approach to multi-path ultrasonic transit time flow meter based on measurement model analysis to improve accuracy

Abstract

Ultrasonic transit time flow meter (UTTFM) is commonly used in a wide range of applications. It is commonly believed amongst researchers, industrialists, and standard committee members that due to nonuniform flow velocity distribution inside the pipe (flow velocity profile) the measured flow velocity using UTTFM needs to be corrected by the flow profile. Mathematical analysis of UTTFM measured quantity shows that UTTFM measures flow correctly when flow is fully developed or laminar. However, the measurement results using flow profile correction factor produces erroneous values. The UTTFM measurement model assessment shows, when flow is not fully developed, there are unknown quantities contributed by flow velocity in the axial and diametrical direction to measurement results. These unknown quantities lead to erroneous measurement results when it is simply corrected by flow profile. Assessment of the UTTFM error model shows that using multi-path UTTFM can significantly reduce the impact of the unaccounted quantities and improve accuracy. A novel approach to UTTFM design utilizing multiple acoustic paths (using different planes and transmitting angles) is proposed to reduce potential error for UTTFM. This approach is consistent with the general measurement modeling method with incomplete information recommended by JCGM GUM-6:2020.