A nonlinear flow-transition criterion for the onset of slugging in horizontal channels and pipes

Abstract

In this work, the interfacial instability and transition of a two-fluid flow from a stratified state to large amplitude waves or slugs is considered. By combining an asymptotic approximation of the linear Orr-Sommerfeld analysis with nonlinear resonant wave interaction theory, a novel nonlinear slug-transition criterion is derived. This criterion corresponds to a bounding condition on the upper fluid’s velocity in order to limit the amount of energy (provided by the linear instability) which is transferred to long waves through resonant wave interactions. It is proposed that such a condition can predict the formation of large-amplitude long waves and/or slugs. Quantitative comparisons of the onset of slugging are made between the prediction by the nonlinear transition criterion and the experimental measurements carried out in a horizontal square channel. Good agreement is observed. An additional heuristic model is developed which generalizes the transition criterion to flow through horizontal pipes. Comparisons are made for flows through different pipe diameters and over a wide range of fluid properties. Good agreement between the present theoretical predictions and the experimental measurements is also observed.