Abstract

Finite element modeling (FEM) has recently become the most attractive computational tool to predict and optimize many industrial problems. However, the FEM becomes ineffective as far as complex multi-physics parameterized problems, such as induction heating process, are concerned because of high computational cost. This work aims at studying the possibility of applying a new approach based on the reduced order modeling (ROM) to obtain approximate solutions of a parametric problem. Basically, the effect of induction heating process parameters on some physical quantities of interest (QoI) will be analyzed under the real-time constraint. To achieve this dimensionality reduction, a set of precomputed solutions is first collected, at some sparse points in the space domain and for a properly selected process parameters, by solving the full-order models implemented in the commercial finite element software FORGE®. A Proper Orthogonal Decomposition (POD) based reducedorder model is then applied to the collected data to find a low dimensional space onto which the solution manifold could be projected and an approximated solution for new process parameters could be efficiently computed in real time. Besides, the POD is applied to build a reduced basis and to compute their corresponding modal coefficients. It is then followed by artificial intelligence techniques for regression purpose, such as sparse Proper Generalized Decomposition, to fit the low dimensional POD modal coefficients. Hence, the problem can be solved with a much lower dimension compared to the initial one. It was shown that a good approximation of the QoI was provided, in low-data limit, using a single POD modal coefficient as a response for the regression methods. However, the obtained approximation accuracy needs to be enhanced.

Highlights

  • Induction hardening is one of the most surface heat treatment processes widely employed in aerospace and automotive industries [1,2] to improve material performance by changing mechanical properties of the critical zones [3]

  • It is worth mentioning that the curves of the SVR regression model should overlap the dashed black curves which is almost perfectly done for both the training and testing data and for the four measurement points as well

  • An approach, based on dimensionality reduction by Proper Orthogonal Decomposition (POD) coupled with regression techniques to fit a model to the POD modal coefficients, was proposed to compute the temperature evolution during the multi-physics parametric-based induction heating process in low-data limit

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Summary

Introduction

Induction hardening is one of the most surface heat treatment processes widely employed in aerospace and automotive industries [1,2] to improve material performance by changing mechanical properties of the critical zones [3]. The main difficulty behind this optimization is the multi-physics property of induction hardening (electromagnetism, thermal, metallurgical, and mechanical field) in addition to the large number of process parameters; thanks to advanced numerical simulation tools, modelling and solving physical problems is possible by using some conventional discretization methods such as finite element, finite volume, etc. Passing through those methods to optimize multi-physics parametrized problems is often regarded as a key issue.

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