A new strategy for preparing carbide coatings on easily oxidized tantalum by non-vacuum carburizing: Fe-coating-mediated carburization

Abstract

A new strategy for preparing TaC coatings on easily oxidized tantalum by non-vacuum carburizing is proposed, which is called Fe-coating-mediated carburization. Fe-coating-mediated carburization is the carburization of Ta substrate with a pre-electroplated Fe coating. During carburization, the electroplated Fe coating was transformed into a carbon steel coating, while a high concentration of interstitial carbon atoms in the carbon steel coating diffused into tantalum, forming a TaC coating. The Fe coating isolated the tantalum from oxygen and changed the state of active carbon atoms in contact with the tantalum surface. The TaC coatings are nonporous, have fine grains with grain size gradients, and combine high hardness (32 GPa) and excellent coating-substrate adhesion strength (>100 N). The Fe-coating-mediated carburization realizes the carburization of oxidizable carbide-forming metals under non-vacuum conditions, providing a new strategy to prepare protective coatings with both high hardness and high coating-substrate adhesion for carbide-forming metals.