Abstract

This paper describes a new method for the recovery of high-concentration ammonia from water in the form of ammonium chloride, ammonium hydroxide and ammonium carbonate. The method was applied to the Solvay process, in which sodium bicarbonate is produced through the reaction of ammoniated brine and CO2 gas. The Solvay effluent contains ammonia in the form of soluble ammonium chloride. The proposed method is based on the recovery of ammonia using a high-alkalinity reactant, calcium oxide (CaO), in a closed electrocoagulation cell operating at a specific current density. The recovered ammonia is collected as a gas within a closed cell containing deionized (DI) water at room temperature. Afterwards, the collected solution (DI water–NH3 gas) is concentrated through a separate process, and is then reused in the Solvay process and other applications. The electrocoagulation process is applied to the treatment cell using aluminum electrodes and a current density of 5–15 mA/cm2. After 7 h of treatment using the electrocoagulation cell, a high reduction of the ammonia concentration—99%—was realized after ~9 h of the electrochemical treatment. The initial ammonia concentration in a Solvay effluent of 13,700 mg/L N was decreased to 190 mg/L N. Furthermore, an ammonia recovery of 77.1% in the form of ammonium hydroxide was achieved. Generally, this process, which starts at room temperature, can result in an energy reduction of 80%—from 7.8 to 2.3 kWh/kg NH3—compared to conventional processes, which entail heating the Solvay effluents to 160 °C. The proposed system and method were found to be suitable for the recovery of ammonia from ammoniated water, and can be utilized for the treatment of landfill leachate, and municipal and industrial wastewater.

Highlights

  • The ammonia content in effluents is typically not recovered, and is instead converted to nitrogen, which is a loss of valuable fixed nitrogen

  • The results indicate that the concentration of calcium oxide (CaO) had a significant effect on the reaction time, while the high CaO concentrations increased the ammonia recovery rate

  • CaO was added to ammoniated brine, which uses a high concentration of ammonium chloride/hydroxide/carbonate, at 2.5–7.5 wt.%, to obtain a solution with high pH (~12)

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Summary

Introduction

The ammonia content in effluents is typically not recovered, and is instead converted to nitrogen, which is a loss of valuable fixed nitrogen. Recovering ammonia from different water effluents using conventional treatment techniques, such heating the solution in the presence of CaO up to 160 ◦ C, only to release the ammonia back in the gaseous phase, requires extensive energy. The energy consumption of any ammonia-recovery method is very important for the estimation of whether the process is energy efficient and cost effective. An important case is the Solvay process, where the development of inexpensive and sustainable methods for the recovery of the nitrogen content in highsalinity brine before and after the Solvay process has received considerable attention from researchers in the brine desalination and valorization sector.

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