A new novel recognition and positioning system of black light-absorbing volute for automation depalletizing development

Abstract

Abstract In the application of vision measurement, the black light-absorbing object is difficult to reflect the structured light from infrared emitter of the RGB-D camera. Therefore, an image recognition algorithm based on reference environment information is proposed to acquire the spatial positioning information of black volutes in the depalletizing system. The hardware system of the depalletizing system is mainly constructed of an upper computer, a six-axis industrial robot, an RGB-D camera and an end adsorption device. Firstly, the horizontal position information of each volute placed on the cardboard is obtained by the depth differences between the cardboard and the volute. Then, the depth information of the volute is obtained by the upper cardboard depth through collecting the position of the end vacuum suction cup triggered by feedback signal from vacuum generator. Secondly, a regional planar hand-eye calibration method is developed to improve the calibration accuracy in two-dimensional coordinates. The regional calibration method divides the robot working area into four regions: upper left, lower left, upper right, and lower right. The transformation matrix of each region is calculated separately. Finally, the depalletizing experiment is conducted on the three types of volutes. It is concluded that the average positioning error of the grasping center point of each volute obtained by our method is 3.795 mm, and its standard deviation is 1.769 mm. The average value of regional planar hand-eye calibration error is 4.044 mm, and its standard deviation is 1.501 mm. Under a stack of materials with dimensions of 1350 mm × 1350 mm × 1500 mm, the maximum error is controlled within 15 mm. Additionally, when combined with the end feedback compensation mechanism, the success rate for grasping all three volutes reaches 100%.