A new model for evaluating rock drillability considering the rock plasticity and chip hold down effect caused by hydrostatic column pressure under high confining pressure

Abstract

The Yingqiong Basin in the northern part of the South China Sea is a region with large natural gas reserves. However, the high formation pressure and hydrostatic column pressure of the extra-thick mudstone section in this area present significant challenges to drilling operations. The mudstone has high plasticity and is very hard, and its thickness accounts for only 40% of the total footage, which results in pure drilling time accounting for over 75% of the total drilling time. To accelerate the rate of penetration (ROP) in this area, this study investigates the rock mechanics characteristics of mudstone under high confining pressure through experimental methods. The study reveals that the strength of the mudstone increases rapidly with increasing confining pressure, and the critical transformation stress of bottom-hole mudstone is around 45 MPa. Moreover, a cylindrical-cutter micro bit was developed, and the drillability of mudstone was tested under high confining pressure and hydrostatic column pressure, which further confirms that 45 MPa is the critical stress for a sudden increase in mudstone's drillability. Based on multiple regression analysis, the acoustic interval transit time, hydrostatic column pressure, and argillaceous content were identified as strong correlation parameters for the drillability of plastic mudstones. A new model for evaluating rock drillability considering rock plasticity and chip hold down effect caused by hydrostatic column pressure was developed, which provides effective guidance for the optimal design of bits and drilling fluid density in the extra-thick mudstone formations of the Yingqiong Basin. This study provides theoretical and technical support for the economic and efficient development of high-pressure gas fields in this area.