Abstract

This work proposes a new approach with which to measure the magnetic flux density using the characteristics of magnetorheological fluid (MRF) that is integrated with a variable resistor. For convenience, it is called a magnetorheological fluid variable resistor (MRF-VR) system in this study. The mechanism of the MRF-VR is based on the interaction between ferromagnetic iron particles of the MRF due to an external magnetic field, which causes its electrical resistance to be field dependent. Using this salient principle, the proposed MRF-VR system is constructed with electrodes and MRF, and its performance is demonstrated by evaluating its electrical resistive characteristics such as dimensional influence, response time, hysteresis and frequency response. After evaluating the performance characteristics, a feedback control system with a proportional–integral–derivative (PID) controller is established, and resistance-trajectory control experiments are carried out. Based on this MRF-VR system, a magnetic field–sensing system is constructed using a Wheatstone bridge circuit, and a polynomial model for calculating the magnetic flux density is formulated from the measured voltage. Finally, the accuracy and effectiveness of the proposed sensing system associated with the empirical polynomial model is successfully verified by comparing the calculated values of magnetic flux density with those measured by a commercial tesla meter.

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