Abstract

This study investigates the possibility of using rice husk ash as an additive to develop an environmentally friendly and low-cost drilling fluid system. The rice husk ash was added as an additive to water-based bentonite drilling fluids at different concentrations ranging from 2 wt% to 15 wt%. Rheological and filtration properties of each drilling fluid developed were measured by using a viscometer and standard low-pressure low-temperature filter press. Subsequently, cutting carrying index, minimum annulus velocity required to clean bottom of the well efficiently, flow behaviour index and permeability of mud cakes of the formulated systems were calculated in order to assess performance of the systems. The results demonstrated that the rheological and properties were improved depending on concentration of rice husk ash introduced. With the introduction of 15 wt% concentration of rice husk ash, while apparent viscosity and yield point increased by 60% and 183%, respectively, thixotropy and plastic viscosity decreased by 29% and 63%, respectively. On the other hand, drilling fluid with 4% wt% content of rice husk ash reduced the fluid loss by 10%. Moreover, results showed that cutting carrying index, minimum annulus velocity required to clean bottom of the well efficiently and flow behaviour index of the enhanced with the exploitation of rice husk ash in the drilling fluid. This study showed that rice husk ash as a promising additive to use in the water-based bentonite drilling fluids when properly implemented, and hence reducing the impact on the environment, and the total cost for drilling.

Highlights

  • Drilling fluid is the main element of drilling engineering that has been used in the drilling industry worldwide and is essential since it performs several fundamental functions during drilling operations

  • Neither the use of rice husk ash in bentonite mud with additives nor the hydraulic performances of these degradable materials based on the cutting carrying index, the minimum annulus velocity required to clean the bottom of the well efficiently, the flow behaviour index and the permeability of mud cakes have been analysed by investigators

  • The apparent viscosity, the plastic viscosity, the yield point, the gel strength (Gel10s, Gel1min, Gel10 min), the minimum annular velocity required for effective hole cleaning, the cutting carrying capacity, and the flow behaviour index were measured and calculated based on data obtained with a Model 35A viscometer

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Summary

Introduction

Drilling fluid is the main element of drilling engineering that has been used in the drilling industry worldwide and is essential since it performs several fundamental functions during drilling operations. Rice husk is considered agricultural waste, obtained by removing it from white rice during the sieving process, and there is no real use for it. It is available in large quantities since 700 million tons of. Neither the use of rice husk ash in bentonite mud with additives nor the hydraulic performances of these degradable materials based on the cutting carrying index, the minimum annulus velocity required to clean the bottom of the well efficiently, the flow behaviour index and the permeability of mud cakes have been analysed by investigators. Evaluating rice husk ash as an environmentally friendly and cost-effective drilling fluid additive greatly reduces the negative impact on the environment, provides personal safety, and decreases the total cost for drilling

Experimental
Materials
Preparation of drilling fluids
Rheological determination
Determination of fluid loss
Mud cake permeability
Analysis of rheology
Determination of density
Analysis of filtration
Conclusions
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