Abstract
This investigation discusses further the extent to which a new damage theory recently proposed by the author can serve as a unified theory to characterize various ductile failure problems. A general damage integral and corresponding criterion for ductile fracture are presented. A new parameter for ductile fracture is emphasized, which is experimentally verified as a material constant independent of stress state, has clear physical meaning, and can easily be determined. The applicability of this theory to evaluation of the ductility of welds and engineering materials under various conditions is examined. Also, it is used to predict the effect of residual stress on failure of welds, to predict sheetforming limits, and to correlate the variability of elasto-plastic fracture toughness valuesJ 1c and δ c with different specimen geometries. A new constraint correction method is proposed, and constraint corrected new toughness parameterJ dc and δ dc are recommended. Experiments have shown that the toughness variation with different specimen geometries can effectively be removed by use of the method. The general applicability of the theory to characterization of various ductile failures provides a new design tool for engineering components or structures.
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