Abstract
To address the limited corrosion resistance of magnesium alloys, calcium phosphorus coatings are frequently applied to their surfaces as a means of compensating for this drawback. However, cracking of traditional calcium phosphorus coatings greatly affects their protective properties. In this research, a novel CaHPO4·2H2O (DCPD) and CaCO3 composite coating with no cracks was obtained via a chemical conversion method assisted by ultrasound. DCPD coatings were also fabricated in the same method. All the coatings possess excellent adhesion strength to the substrates. In addition, electrochemical tests results show that the elimination of cracks greatly improves the anticorrosion performance of composite coatings. Optimization of the bath constituents resulted in a reduced reliance on interfacial electrochemical reactions during the co-deposition process, which plays a critical role in attaining the high-quality coating. This innovative composite coating provides a promising avenue for surface treatments of magnesium alloy concrete formwork.
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