Abstract

This paper investigates a new method for the demagnetization fault recognition and classification in double-sided permanent magnet synchronous linear motors that are used in linear motion applications. This method is based on time–time-transform (TT) coupled with extreme learning machine (ELM), which are especially suitable for the industrial occasions such as motor batch demagnetization inspection before delivery and periodic maintenance. First, a finite element analysis model with demagnetization faults is built to extract three lines (up-line, center-line, and down-line) magnetic flux density signals. Second, TT is first applied to conduct magnetic signals waveform transformation, and digital picture processing technology is innovatively used to extract the pixel rate of its diagonal elements contour surfaces as the fault feature. Then, machine learning algorithm called ELM is utilized as a classifier to obtain the unique fault labels that can represent the demagnetization occurred positions, sides, and severity types in detail. The validity and superiority of ELM is verified through comparison with back propagation neural network, and probabilistic neural network. Finally, prototype motor experimental platform is designed to confirm the correctness and effectiveness of this proposed method.

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