Abstract

The insulated gate bipolar transistor (IGBT) is a crucial component of power converters (PCVs) and is commonly used in several PCVs topologies. On the other hand, the investigation and the study of the IGBT component show several changes within its behavior and lifetime, while this component is highly influenced by the operating conditions. Indeed, the monitoring of this component is necessary to minimize unexpected downtime of the wind energy system (WES). However, an accurate prediction of IGBTs remaining useful life (RUL) is the key enabler for life-time-optimized operation. Consequently, this work proposes a new prognostic approach for online IGBTs monitoring that adopts the time-domain analysis to extract useful information that is used as an input in the generation of the health indicator. Moreover, this approach is based on combining both of principal component analysis (PCA) technique and the feedforward neural network (FFNN) technique. PCA is used to reduce features extracted from IGBTs and the FFNN is implemented to achieve online regression of the trend parameter obtained from the PCA technique. To investigate and evaluate the performance of our idea we used the NASA Ames Laboratory Prognostics Center of Excellence IGBTs accelerated aging database. Finally, the achieved results clearly show the strength of the new trend parameter for IGBTs RUL prediction. The most notable strong correlation within the proposed approach is in relation to accuracy value, with an acceptable average accuracy rate of 60.4%.

Highlights

  • Ambitious worldwide renewable energy targets are pushing wind energy systems (WESs) to become a mainstream power source

  • We propose new health for the original features extracted from measured data

  • The insulated gate bipolar transistor (IGBT) device degradation aging experiment data involved in this work are collected from the NASA Ames Laboratory Prognostics Center of Excellence [23]

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Summary

Introduction

Ambitious worldwide renewable energy targets are pushing wind energy systems (WESs) to become a mainstream power source. Depending on the turbine type, WESs offer high power availability of more than 96%. Despite this high availability rate, this system is subject to various failures, such as mechanical and electrical failures. The survey indicated that the electrical failure rate is much higher than the mechanical failure rate in WES [1]. As it is revealed, the typical structure of a WES based on a doubly-fed induction generator (DFIG) comprises the wind turbine, the gearbox, the DFIG, the transformer, and the power electronics converters (PCVs), that is, the rectifier and the inverter.

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