A new catalyst for the deep hydrotreatment of vacuum gas oil, a catalytic cracking feedstock

Abstract

A new CoNiMo/Al2O3 deep vacuum gas oil hydrotreatment catalyst designed for the production of catalytic cracking feedstocks containing 200–500 ppm of sulfur is developed. The method for its preparation includes the following stages: the preparation of a support with specified textural, strength, and granulometric characteristics; the synthesis of bimetallic (Co-Mo and Ni-Mo) complex compounds in solution; and their deposition and drying. The new sample is compared to current domestic and imported industrial analogs according to their physicochemical (texture, morphology, active phase structure) and catalytic characteristics and analyzed. It is shown that the catalyst allows hydrotreatment at temperatures 5–20°C lower and target fraction yields 4–13% higher than all the reference samples. The high activity of the new catalyst is due to the formation of one-layer trimetallic Co(Ni)MoS phase particles at the stage of its sulfidation. The catalyst preparation technique is ready for industrial use (OOO Sintez, Barnaul, 1000 t/yr), and the principal technological regimes of the hydrotreatment of vacuum gas oil on the developed catalyst are determined.