Abstract

Electron beam freeform fabrication (EBF3) is one the of rapid manufacturing methods, which produces metal parts using an electron beam and wire feed unit in a layer additive fashion without need of mold or jigs. The main disadvantage of EBF3 is that the process is carried out in a chamber, which not only takes a lot of time to evacuate but also limits the size of the part being printed. Non-vacuum electron beam (NVEB) welding is widely used in industry field as a reason for its high production volumes. So a NVEB 3D printing device based on a non-vacuum electron beam welding machine from SST is designed. A serial of experiments is carried out to get a deep understand of 3D printing processing procedure using non-vacuum electron beam system and find a suitable process window. Result shows that droplet transfer mode is one of the most important parameters which determines the quality of the deposition.

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