A Multipurpose Simulation Approach for Hybrid Electric Vehicles to Support the European CO2 Emissions Framework

Abstract

Hybrid Electric Vehicles (HEVs) are a prominent solution for reducing CO2 emissions from transport in Europe. They are equipped with at least two propulsion energy converters, an Internal Combustion Engine (ICE) and one or more Electric Machines (EMs), operated in a way to exploit synergies and achieve fuel efficiency. Because of the variety in configurations and strategies, the use of simulation is essential for vehicle development and characterisation of energy consumption. This paper introduces a novel simulation approach to estimate the CO2 emissions from different hybrid architectures (series, parallel, power-split) and electrification degrees (mild, full, plug-in and range extender) that is relatively simple, flexible and accurate. The approach identifies the optimal power split between the energy converters for any given time in a driving cycle according to three evaluation levels: supervisor, ICE manager and optimiser. The latter relies on the Equivalent Consumption Minimisation Strategy (ECMS) and the limitations imposed by the other two layers. Six light-duty HEVs with different hybrid architectures were tested to support the development of the approach. The results show an indicative accuracy of ±5%, enabling to run assessments of hybrid powertrain solutions and supporting regulatory and consumer information initiatives.