Abstract

ABSTRACTA repairable system is a system that can be restored to an operational state after a repair event. The system may experience multiple events over time that are called recurrent events. To model the recurrent event data, the renewal process (RP), the nonhomogenous Poisson process (NHPP), and the trend-renewal process (TRP) are often used. Compared to the RP and NHPP, the TRP is more flexible for modeling, because it includes both RP and NHPP as special cases. However, for a multi-level system (e.g., system, subsystem, and component levels), the original TRP model may not be adequate if the repair is effected by a subsystem replacement and if subsystem-level replacement events affect the rate of occurrence of the component-level replacement events. In this article, we propose a general class of models to describe replacement events in a multi-level repairable system by extending the TRP model. We also develop procedures for parameter estimation and the prediction of future events based on historical data. The proposed model and method are validated by simulation studies and are illustrated by an industrial application. This article has online supplementary materials.

Highlights

  • 1.1 BackgroundA repairable system is defined as a system that will be restored to an operational state after a repair

  • The estimates are close to the true values of the parameters, and they are approximately equal to the true settings as the sample size (n) and the length of study time (DFD) increase

  • We observe that the trend of the increase of component events drops down in the last 10 months. This is due to the occurrence of the scheduled subsystem replacements which can be requested by the customers after usage covariate has reached a critical value according to the system service plan

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Summary

Introduction

A repairable system is defined as a system that will be restored to an operational state after a repair. A repairable system may experience multiple replacement events at different levels over time. We consider a repairable vehicle with three levels: system (e.g., a truck), subsystem (e.g., the truck engine), and component (e.g., the oil pump). The replacement events can be the replacement of the oil pump (may be new or refurbished) or the replacement of the entire engine (may be new or refurbished). The failure of a computer motherboard can be repaired by replacing the whole motherboard or just by replacing the failed capacitors on the motherboard. The failure of a gearbox can be repaired by replacing the whole gearbox or just by replacing the failed gear

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