A Multi-Input Convolutional Neural Network Model for Electric Motor Mechanical Fault Classification Using Multiple Image Transformation and Merging Methods

Abstract

This paper addresses the critical issue of fault detection and prediction in electric motor machinery, a prevalent challenge in industrial applications. Faults in these machines, stemming from mechanical or electrical issues, often lead to performance degradation or malfunctions, manifesting as abnormal signals in vibrations or currents. Our research focuses on enhancing the accuracy of fault classification in electric motor facilities, employing innovative image transformation methods—recurrence plots (RPs), the Gramian angular summation field (GASF), and the Gramian angular difference field (GADF)—in conjunction with a multi-input convolutional neural network (CNN) model. We conducted comprehensive experiments using datasets encompassing four types of machinery components: bearings, belts, shafts, and rotors. The results reveal that our multi-input CNN model exhibits exceptional performance in fault classification across all machinery types, significantly outperforming traditional single-input models. This study not only demonstrates the efficacy of advanced image transformation techniques in fault detection but also underscores the potential of multi-input CNN models in industrial fault diagnosis, paving the way for more reliable and efficient monitoring of electric motor machinery.