Abstract

The roles of the rubber particle size, the rubber particle size distribution and the constitutive behaviour of the isotactic polypropylene matrix have been studied by combining the Lazerri–Bucknall energy criterion for cavitation with the Van der Sanden–Meier–Tervoort ligament model adapted for impact conditions. It is concluded that an optimised morphology offers great potential to achieve enhanced mechanical properties with far less rubber and hence achieve a superior stiffness/toughness/processing balance.

Highlights

  • The toughening of polymers by blending in a rubber phase to improve their impact resistance for application in for example car bumpers is necessary to improve energy absorption and to avoid hazardous brittle fracture

  • The brittle/ductile transition of polymers is generally described by the Ludwik–Davidenkov–Orowan criterion [1] that states that a material fails in a ductile way as soon as the yield stress drops below the fracture stress

  • Izod tests at a range of temperatures in order to determine the brittle ductile transition were performed with a Zwick Type 5110 impact tester according to ASTM D256

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Summary

Introduction

The toughening of polymers by blending in a rubber phase to improve their impact resistance for application in for example car bumpers is necessary to improve energy absorption and to avoid hazardous brittle fracture. The brittle/ductile transition of polymers is generally described by the Ludwik–Davidenkov–Orowan criterion [1] that states that a material fails in a ductile way as soon as the yield stress drops below the fracture stress. This is achieved by reducing the yield stress by blending in a low modulus rubber phase, that cavitates or delaminating hard particles, or voids [2]. In the present paper we aim at combining an existing model that describe the role of particle size combined with a model that describes the role of the critical interparticle ligament thickness [3]

Samples
Impact Strength Izod–Brittle Ductile Temperature
Ultramicrotomy
Particle Size—Interparticle Distance
Polymer Matrix Deformation Mechanisms
The Model Description of Impact Toughness
The Role and Determination of Surface Energy
The Solid State Surface Energy in Impact Conditions
The Energy Balance Description within the Rubber Particle
The Critical Matrix Ligament Thickness for Ductile Failure
Maximum Drawability of the Ligament
The Rate and Temperature Dependence of the Network and its Physical Limits
Rate and Temperature Dependence of the Matrix Yield Stress
10. Strain rate the ofof isotactic
4.10. Effectivity of Rubber Dispersion
Findings
Conclusions
Full Text
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