Abstract

In this work, a modified time reversal method is proposed for guided wave detection and localizing loosened bolt in a complicated multibolt-jointed structure. Different from the traditional time reversal guided wave method, the response signal due to a tone burst input received at the healthy state is time reversed and recorded as a standard reemitting signal. In the detection process, this recorded standard signal is used for all damage cases to yield time reversal-focalized reconstruction signals. This largely improves the sensitivity of the focalized signal to damage state. In this paper, the peak amplitude of the focalized wave packet in the reconstructed signal is calculated and utilized as tightness index. By bonding PZT transducers at different joint locations inside the structure, multiple tightness indices, where each tightness index presents the correlation between the current joint condition to its healthy condition at the joint, can be obtained. To analyze a large number of tightness indices, a principle component analysis method is introduced, and a neural network-based loosening detection method is proposed. The proposed method is experimentally validated in a simulated double-layer bolt-jointed thermal protection system panel. Experimental results illustrate that the proposed method is effective to identify and localized the bolt loosening in complicated multibolt-jointed structure. The detection and identification of the location of multibolt loosening is realized.

Highlights

  • In aerospace engineering, a thermal protection system (TPS) is necessary for protecting an aerospace vehicle from harsh heating due to high reentry temperatures

  • By bonding piezoelectric transducer (PZT) transducers at different joint locations inside the structure, multiple tightness indices, where each tightness index presents the correlation between the current joint condition to its healthy condition at the joint, can be obtained

  • By bonding PZT sensors at different joint locations inside the structure, multiple tightness indices can be obtained, where each tightness index presents the correlation between the current joint condition to its healthy condition at the joint

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Summary

Introduction

A thermal protection system (TPS) is necessary for protecting an aerospace vehicle from harsh heating due to high reentry temperatures. It plays a critical role in keeping structural integrity and safety. A typical TPS design is a multilayer configuration, where a cover panel made of high-temperature material, such as carbon-carbon composite, is attached to the main airframe panel of the aerospace vehicle through mechanically bolted joints. The extreme thermal, vibration, and shock excitations during the flight may cause the pretightened bolts to loosen, which further cause detachment gap in a TPS. The detection of loosening in bolted joints plays an underlying role to ensure a TPS functionality, integrity, and reusability

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