A modified phosphorus-based inhibitor for dry water inhibitor and its chemical mechanisms in preventing benzoyl peroxide explosion

Abstract

Dust explosions caused by benzoyl peroxide (BPO) pose a significant risk to the chemical industry, making the development of high-performance inhibitors essential. The effect of a novel inhibitor on the explosion behavior of BPO dust was studied through experiments and simulations. The chemical mechanism behind the suppressed BPO dust explosion was clarified. The primary explosion hazard of BPO stems from the instability of the oxygen–oxygen bond. To address this, a novel phosphorus-based dry water powder inhibitor, MAP-DW, was prepared which effectively captures key reactive radicals involved in the chain reaction. At the optimal explosion concentration of BPO, a concentration of 400 g/m3 of MAP-DW reduced the maximum explosion pressure and the maximum explosion pressure rise rate by 96.48 % and 99.58 %, respectively. The suppression effects of MAP-DW on the explosion of BPO dust include heat absorption, oxygen dilution, thermal insulation, and capture of key free radicals. The kinetic simulation results showed that the suppression cycle between phosphorus-containing substances captured key chain reaction radicals, and the coupled suppression among NH3, H2O, and phosphorus-containing substances dominated the suppression mechanism of MAP-DW on BPO dust explosion. This study provides new insights into the characterization and suppression of BPO dust explosion, while also supplying crucial data for the safe utilization of peroxides.