A model-based approach for evaluating the effects of sludge rheology on methane production during high solid anaerobic digestion: Focusing on mass transfer resistance

Abstract

Mass transfer process is vital for biochemical reactions, which is related to sludge rheology. But this inherent interaction has not yet been established for sewage sludge anaerobic digestion (AD). This work investigated the role of sludge rheology in bio-kinetics of AD. AD of sodium acetate and microcrystalline cellulose under different total solids (TS of 6.29%, 7.63%, 9.02%, 11.06%) of digested sludge was set up to identify the role of sludge rheology. Results showed that rheological properties, e.g., viscosity and viscoelasticity, increased with the increase of TS content. These resulted in negative effect on methane production of sodium acetate with lag phase increased from 0.93 d to 1.57 d, but almost no effect was observed for microcrystalline cellulose. An extended ADM1 model was developed, which revealed that enhanced sludge rheological properties increased mass diffusion resistance and reduced uptake rate of acetate. This effect can be described explicitly by mass transfer coefficient (kla_Sac). However, from the original ADM1, this effect was indistinctly lumped in apparent half-saturation coefficient (ksac). Based on the role of sludge rheology in mass transfer and bio-kinetics, it is suggested that modeling the methane production based on TS contents and sludge rheology is possible, which should be considered in giving an insight into the micro-scale phenomena (e.g. mass transport, bio-kinetics) in high solid AD.