A Methodology for Measuring Turbocharger Adiabatic Maps in a Gas-Stand and Its Usage for Calibrating Control Oriented and One-Dimensional Models at Early ICE Design Stages

Abstract

Abstract In this work, a methodology is proposed to standardize turbochargers testing based on measuring the maps twice: in close to adiabatic and in diathermal conditions. Along the paper, it is discussed with special detail the impact of the procedure followed to achieve said quasi-adiabatic conditions in both the energy balance of the turbocharger and the testing complexity. As a conclusion, the paper proposes a methodology which combines quasi-adiabatic tests (cold and hot gas flow) with diathermal tests (hot gas flow) in order to extract from a turbocharger gas-stand all information needed by engine designers interested in controlling or one-dimensional-modeling the internal combustion engine (ICE). The methodology is completed with a guide for calibrating said control-oriented turbocharger models in order to separate aerodynamic efficiency (adiabatic) from heat transfer (HT) losses and from friction losses in the analysis of the turbocharger performance. The outsourced calibration of the turbocharger model allows avoiding uncertainties in the global ICE model calibration, what is very interesting for turbochargers benchmarking at early ICE-turbo matching stages or for global system analysis at early control design stages.