Abstract

Abstract The slider-crank mechanism is used widely in modern industrial equipment whereby the contact-impact of a revolute clearance joint affects the dynamic behavior of mechanical systems. Combining multibody dynamic theory and nonlinear contact theory, the computational methodology for dynamic analysis of the slider-crank mechanism with a clearance joint is proposed. The differential equations of motion are obtained considering the revolute clearance joint between the connecting rod and slider. In the mechanical system, the contact force is evaluated using the continuous force model proposed by Lankarani and Nikravesh, which can describe the contact-impact phenomenon accurately. Then, the experimental study is performed whereby the numerical results are compared with the test data to validate the proposed model. Moreover, the dynamic response analysis is conducted with various driving velocities and clearance sizes, which also explains that the sensitive dependence of a mechanical system on the revolute clearance joint.

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