Abstract

At present, the operators needs to carry out complicated teaching and programming work on the welding path planning for the welding robot before welding the steel mesh. In this work, an automatic welding path planning method of steel mesh based on point cloud is proposed to simplify the complicated teaching and programming work in welding path planning. The point cloud model of steel mesh is obtained by three-dimensional vision structured light camera. Then, we use the relevant point cloud processing algorithm to calculate the welding path of the steel mesh, and obtain the 3D information of the welding path for the welding localization of the robot welding process. Experimental results show that the method can accurately realize the welding path planning of the steel mesh and accomplish the welding task without teaching and programming before welding, which improves the production efficiency.

Highlights

  • With the rapid development of automation and robot technologies, the welding robots are widely applied into the welding environment to replace human work

  • The operator needs to carry out complicated teaching and programming work on the welding path of this mode of welding robot before welding

  • For the use of Linear structured light vision sensors, Zeng et al [8] proposed a narrow butt 3D off-line welding path planning method based on a laser structured light sensor

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Summary

A Method of Welding Path Planning of Steel Mesh

Sinotruk Industry Park Zhangqiu, Sinotruk Jinan Power Co.,Ltd. Jinan 250220, China. Version of Record: A version of this preprint was published at The International Journal of Advanced. A method of welding path planning of steel mesh based on point cloud for welding robot Yusen Geng1,2 · Yuankai Zhang1,2 · Xincheng Tian

Introduction
Experiment system
Steel mesh model
System framework
Point cloud filtering
Background point cloud removal
Independent steel bar point cloud acquisition
The point cloud filtering based on radius outlier removal
The straight line fitting based on SVD method
Find the common vertical line
Find the gap width of crossed steel bars
Welding path planning
Method error analysis
Method efficiency analysis
Welding platform experiment results analysis
Conclusion
A Vision-Aided 3D Path Teaching Method before Narrow

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