Abstract

In this paper, one of most widely utilized rolling bearings in rotating machinery is selected as the research object. Automatic rolling bearing fault identification model including support vector machine (SVM) training module, fault classification knowledge base module, and fault automatic identification module is proposed. A generalized method for automatic identification of rolling bearing faults based on refined composite multi-scale dispersion entropy (RCMDE) is developed. First, in order to solve the problem of setting the value range of the decomposition level K based on empirical knowledge for variational modal decomposition (VMD), a maximum kurtosis value method is proposed to determine the preset value range of K in whale optimization algorithm. Then, an improved VMD method is used to adaptively decompose the signal into a series of intrinsic mode function components. Next, the correlation coefficient method is employed to screen effective feature components of bearings in different health states for reconstruction. Through theoretical analysis, the calculated RCMDE value of reconstructed signal is screened and input as a feature value into the optimized SVM classifier for fault pattern recognition. The input of rolling bearing vibration data without preprocessing and the output of the fault identification which don't rely on empirical knowledge of external experts is realized. Experimental and engineering case data of rolling bearings under different equipment and operating environments are tested and validated. The results indicate that the model proposed in this paper shows good fault identification, demonstrates good generalization performance, and has beneficial industrial application prospect.

Highlights

  • In Industry 4.0, traditional refining and chemical integrated production equipment are facing digital transformation and upgrading

  • Breakdown maintenance (BM), time-based maintenance (TBM), and condition-based maintenance (CBM) that rely on external experts to carry out fault diagnosis and analysis have difficulties meeting the requirements of equipment safety, reliability, long-term stability, and cost-effective operation

  • 1) In this paper, rolling bearing online fault mode automatic identification model is constructed and a generalized method for constructing fault identification model based on refined composite multi-scale dispersion entropy (RCMDE) is proposed

Read more

Summary

Introduction

In Industry 4.0, traditional refining and chemical integrated production equipment are facing digital transformation and upgrading. Once an unplanned shutdown accident of key component in a process industry production device occurs, it may cause drastic production losses and disastrous environmental consequences [1]. Predictive maintenance (PdM) is an emerging maintenance method, which evaluates the current operating status of the equipment, and diagnoses its future cracking trends and failures [2]. It includes the following five basic contents: early detection of equipment performance degradation, health status assessment, automatic failure mode identification, operation status trend prediction, and maintenance strategy formulation [3]. Failure pattern recognition, which serves as an intermediate link, is a very important PdM part

Objectives
Methods
Findings
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call