A method for assessing the performance of sorting unit operations in a material recovery facility based on waste characterizations

Abstract

AbstractThe determination of the separation efficiencies of mechanical sorting equipment is essential to improve the performance of material recovery facilities (MRFs). However, it is often a challenge to obtain these efficiencies due to the high complexity of MRFs, which often comprise several recirculation streams. In this paper, a methodology to determine the equipment separation efficiencies of a complex MRF is described and applied to an actual sorting centre located in the province of Quebec, Canada. Transfer coefficients for every unit operation and several material types, together with all material flows within the facility, have been determined for an MRF processing a stream of commingled recyclable materials. This work also provides a rare dataset of separation efficiencies for several mechanical sorting unit operations. The methodology is validated by comparing experimental data and model predictions for the recovery and purity of all main output streams. The results contribute to identify several avenues for process performance improvement, like adding a magnetic separation at the beginning of the sorting sequence or improving the separation of the 2D‐type materials collected from the second ballistic separator by changing the operation conditions or adding a quality control step. Moreover, the results also provide valuable information about material recovery and purity to help managers improve the process performance. Finally, a scenario analysis demonstrates that the performance of a second ballistic separator has an important impact on the sorting process's global efficiency and that recirculating a fraction of the rejects output stream has a negligible impact on the global performance.