A mathematical programming model with present value method for optimum design of flexible cellular manufacturing systems

Abstract

In this article, an integer mathematical programming model for the design problem of flexible cellular manufacturing systems is proposed. The developed mathematical programming model whose objective function is to minimize total design cost including cost of operating parts on machines, cost of using tools on machines, and cost of assigning employees to cells, also contains the present value method. Thus, it is ensured that the operational costs that occur along a certain time period are also taken into account. LINGO 19.0 optimization program software is used for the optimum solution of the integer mathematical programming model with the present value method whose objective function is to minimize the total design cost. In this article, the application of the model and the analysis related to the model are shown using a developed example problem. In addition, by ensuring the optimum design of flexible cellular manufacturing systems, the results of which alternative routes are used for processing parts, which machines are located in which cells, and which employees are assigned to which cells, are obtained. Then, a sensitivity analysis is presented to show the importance of alternative routes of parts.