A lower upper-bound solution for shear spinning of cones

Abstract

The shear spinning process, where the plastic deformation zone is localized in a very small portion of the work piece, is introduced for the manufacturing of large conical shapes. This process seemingly shows a promise for increasingly broader application to the production of axially symmetric parts. This study is to gain a better understanding of the process of shear spinning and to propose a lower upper-bound solution for shear spinning cones. Velocity fields and strain rates are derived from considering the adequate deformation mode and the contact factor is introduced to obtain the lower upper-bound power. The theoretical values are compared with the experimental results of various materials. Al-1100-0, Al-1100-H14, and Al-6061-0. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results.