Abstract

A lower-back exoskeleton prototype designed to provide back support for industrial workers who manually handle heavy materials is presented in this article. Reducing spinal loads during these tasks can reduce the risk of work-related back injuries. Biomechanical studies show that compression of the lumbar spine is a key risk factor for musculoskeletal injuries. To address this issue, we present a wearable exoskeleton designed to provide back support and reduce lumbar spine compression. To provide effective assistance and avoid injury to muscles or tendons, we apply a continuous torque of approximately 40 Nm on both hip joints to actively assist both hip abduction/adduction (HAA) and hip flexion/extension (HFE). Each actuation unit includes a modular and a compact series-elastic actuator (SEA) with a clutch. The SEA provides mechanical compliance at the interface between the exoskeleton and the user, and the clutches can automatically disengage the torque between the exoskeleton and the user. These experimental results show that the exoskeleton can lower lumbar compression by reducing the need for muscular activity in the spine. Furthermore, powering both HFE and HAA can effectively reduce the lumbar spinal loading user experience when lifting and lowering objects while in a twisted posture.

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