A hyperbranched P/N/B-containing oligomer as multifunctional flame retardant for epoxy resins

Abstract

Flame-retardant epoxy resins (EPs) with superior optical, mechanical and dielectric properties are highly desired in high-tech industries. In this work, a multifunctional hyperbranched additive (BDHDP) was synthesized for EPs. Our results showed that BDHDP catalyzed the curing of epoxy resin because of its tertiary amine and hydroxyl groups. At a low addition level (<3.0 wt%), BDHDP increased the glass-transition temperature and maintained the optical transmittance of epoxy thermoset . Meanwhile, BDHDP improved the mechanical strength and toughness, and reduced the dielectric constant and loss of EP because of the rigid phosphaphenanthrene groups and intra-molecular cavities. Moreover, BDHDP reduced the heat release and smoke generation during the EP combustion. Adding 1.5 wt% of BDHDP led to a UL-94 V-0 rating, and reduced the total smoke production by 16.4%. Hence, this study offers an effective method to create transparent EP thermosets with outstanding mechanical, dielectric and fire-retardant properties via incorporating a P/N/B-containing hyperbranched oligomer .