Abstract

This publication covers the investigation of a dual fuel combustion process for passenger car applications using natural gas and diesel as fuels. In the literature a widely studied dual fuel concept is the combination of port fuel injection of natural gas and direct injection of diesel. The challenge of this concept is a high emission of unburned hydrocarbons at low load operation as previous publications show. The proposed concept features a low pressure direct injection of natural gas in combination with direct injection of diesel to circumvent this problem. The acronym DDI—dual direct injection is introduced for this concept. It enables charge stratification of the air–natural gas mixture. This allows for a significant reduction of the unburned hydrocarbon emissions as earlier studies already demonstrated. The focus of this publication is on hardware variations which were performed on the engine test bench. Results are presented of a variation of the compression ratio and of different charge motion patterns which were studied. The results are compared with a conventional diesel and a gasoline spark ignited engine. The investigations demonstrate that a CO2 reduction of 20–29% is feasible as compared to conventional engines. Finally, investigations of exhaust gas aftertreatment with a three-way catalyst are published. The aftertreatment of the remaining engine-out hydrocarbon emissions is still the key challenge due to the low exhaust gas temperature during low load operation.

Highlights

  • Compliance with increasingly stringent emission limits is a major challenge for the automotive industry

  • This work gives an overview of the holistic investigation of a natural gas–diesel dual fuel combustion process for passenger car applications

  • The major challenge of natural gas–diesel dual fuel combustion processes is the high emission of unburned HC during low load operation

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Summary

Introduction

Compliance with increasingly stringent emission limits is a major challenge for the automotive industry. Carbon dioxide (CO2) emissions are tightly regulated in all key markets. This is an effort to mitigate the influence of transportation on our environment as CO2 is the major greenhouse gas (GHG) and driver of global warming. Since 2015 the CO2 emissions of new passenger cars (PC) in Europe must on average be below 130 g/km. This limit is lowered to 95 g/km from 2020 onwards. The chart illustrates the portfolio of a European OEM in 2015. In order to reach the target of 2020 it is inevitable for OEMs to invest in technologies which can both be realised in the short-term and have the prospect of a high CO2 saving potential

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