Abstract

In this paper we present a hydraulic load cell made from hydroformed metallic bellows. The load cell was designed for a small kitchen appliance with the weighing function integrated into the composite control and protection of the appliance. It is a simple, low-cost solution with small dimensions and represents an alternative to the existing hydraulic load cells in industrial use. A good non-linearity and a small hysteresis were achieved. The influence of temperature leads to an error of 7.5%, which can be compensated for by software to meet the requirements of the target application.

Highlights

  • In this paper we present a hydraulic load cell made from hydroformed metallic bellows

  • The influence of temperature leads to an error of 7.5%, which can be compensated for by software to meet the requirements of the target application

  • Load cells or force sensors are the heart of a weighing instrument

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Summary

Introduction

Load cells or force sensors are the heart of a weighing instrument. They are, force transducers that convert a load or a force into an electrical signal. Typical representatives include strain-gauge-based load cells of various designs, i.e., bending beam, shear beam, S-beam, canister, ring, button and others They cover a typical sensing range from 0.1 N to over 106 N and their inaccuracy over the full scale (FS) is 0.003% to 1% [2,3]. In a rolling-diaphragm-type hydraulic load cell, a load or force acting on a loading head is transferred to a piston that, in turn, compresses a filling fluid confined within an elastomeric diaphragm chamber They cover the sensing range from 50 N up to 5 × 107 N and their inaccuracy over the full scale (FS) can be as low as 0.25% [2,3,4]. It has been implemented in a series of prototypes, the characteristics of which fulfill the requirements in such a manner that with some minor additional software corrections the desired functionality can be achieved

Preliminary considerations
FEM simulations of the hydraulic load cell
Implementation of the prototypes
Characterization of the prototypes
Results and Discussion
Conclusions
Full Text
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