A high temperature-resistant, strong, and self-healing double-network hydrogel for profile control in oil recovery

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Hydrogels are widely used in profile control to plug high-permeability zones in oil recovery. In this study, a novel double-network (DN) hydrogel is developed for profile control. The two networks of the prepared hydrogel are polyacrylamide (PAAm) crosslinked by N,N’-Methylenebisacrylamide (MBAA) and konjac glucomannan (KGM) crosslinked by borax (B), respectively. The two networks are interconnected by their interpenetrating structures and hydrogen bonds. Based on the results of a series of evaluation experiments, the AAm/KGM DN hydrogels developed in this study exhibit a strong mechanical strength with their fracture stresses exceeding 0.137 MPa. Meanwhile, the AAm/KGM DN hydrogels can remain thermally stable after being heated at 130 °C for 24 h, indicating the good high-temperature resistance of the new sample. Moreover, the prepared AAm/KGM DN hydrogels present excellent self-healing performance due to the abundant hydrogen bonds in their structures, which helps form stable and long-term plugging in porous media. In addition, the pure PAAm hydrogel and the AAm/KGM DN hydrogel are sheared into two dispersed particle gel (DPG) suspensions to investigate their plugging performances. The results demonstrate that the AAm/KGM DN DPG can effectively plug a high-permeability sandpack with a plugging efficiency of 93.2 %, while the pure AAm DPG can only provide a much lower plugging efficiency of 60.5 %. The AAm/KGM DN hydrogel developed in this study, with its high mechanical strength, high-temperature resistance, and self-healing capability, offers a promising new candidate for profile control in oil recovery.