A High Power Density Multilevel Bipolar Active Single-Phase Buffer With Full Capacitor Energy Utilization and Controlled Power Harmonics

Abstract

Active power decoupling in single-phase conversion systems reduces the required capacitance for twice-line frequency power ripple buffering by operating the energy buffering capacitors with high energy utilization ratios. The bipolar active buffer is the buffer topology that can achieve 100% energy utilization ratio. Yet, the conventional two-level full-bridge designs suffer from high switching and conduction loss and large filter inductor size due to the direct connection of the buffer across the high voltage dc-bus. Moreover, the high voltage swings across the buffer capacitor impose challenges for the control to regulate harmonics in the system. This article improves the power density and the efficiency of the bipolar active buffer through a buffer architecture incorporating the flying capacitor multilevel topology. Moreover, control techniques to regulate harmonics in the buffer are proposed to maintain low ripple in the dc-side current. The use of two common types of capacitors, the metal film capacitor and the X6S multilayer ceramic capacitor (MLCC) as buffer capacitors, is addressed with different harmonic control schemes. With MLCCs, we have also achieved a total passive component volume that is almost three times smaller than state-of-the-art solutions. The proposed approach is validated using a compact hardware for a 2-kW, 400-V dc-bus, 60-Hz single-phase inverter application.