A high-performance TFN membrane prepared by a novel PE support layer, a polydopamine interlayer, and a doped MoS2 quantum dots@ZnO nanocomposites-incorporated polyamide active layer

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Herein, thin film nanocomposite (TFN) membranes were prepared with excellent chemical stability and separation performance for organic solvent nanofiltration (OSN) applications. The support membrane was synthesized via a new approach, in which a blend of two immiscible polymers, i.e. high density polyethylene (HDPE)-polystyrene (PS), which were compatibilized with styrene-ethylene-butylene-styrene (SEBS), was prepared through mixing by a Brabender, followed by fabricating blend sheets through a hot press machine. The PE support was then prepared by extracting the PS/compatibilizer phase from the blend sheet. The hydrophilicity of the PE support membrane was considerably enhanced with a polydopamine (PDA) layer. Different nanoparticles including nanoflower (NF) ZnO, nanosphere (NS) ZnO, MoS2 Quantum dots-nanoflower ZnO nanocomposite (QDs@NF ZnO), and MoS2 Quantum dots-nanosphere ZnO nanocomposite (QDs@NS ZnO) were incorporated into the polyamide (PA) active layer of the membranes to enhance the performance of the TFN membranes. The separation performance of the TFN membranes was investigated for rejecting different dyes dissolved in methanol. Our results demonstrate outstanding separation performance, with a dye rejection of 99.6 %, 99.6 %, 99.8 %, and 99.9 % for methylene blue, crystal violet, rhodamine B, and methyl green, respectively. Additionally, the TFN membranes incorporated with QDs@NF ZnO nanoparticles showed great solvent resistance, with a methanol permeance up to 6.7 L/m2.h.bar after activation with dimethylformamide.