Abstract

The increase in the development of digital twins brings several advantages to inspection and maintenance, but also new challenges. Digital models capable of representing real equipment for full remote inspection demand the synchronization, integration, and fusion of several sensors and methodologies such as stereo vision, monocular Simultaneous Localization and Mapping (SLAM), laser and RGB-D camera readings, texture analysis, filters, thermal, and multi-spectral images. This multidimensional information makes it possible to have a full understanding of given equipment, enabling remote diagnosis. To solve this problem, the present work uses an edge-fog-cloud architecture running over a publisher-subscriber communication framework to optimize the computational costs and throughput. In this approach, each process is embedded in an edge node responsible for prepossessing a given amount of data that optimizes the trade-off of processing capabilities and throughput delays. All information is integrated with different levels of fog nodes and a cloud server to maximize performance. To demonstrate this proposal, a real-time 3D reconstruction problem using moving cameras is shown. In this scenario, a stereo and RDB-D cameras run over edge nodes, filtering, and prepossessing the initial data. Furthermore, the point cloud and image registration, odometry, and filtering run over fog clusters. A cloud server is responsible for texturing and processing the final results. This approach enables us to optimize the time lag between data acquisition and operator visualization, and it is easily scalable if new sensors and algorithms must be added. The experimental results will demonstrate precision by comparing the results with ground-truth data, scalability by adding further readings and performance.

Highlights

  • Equipment maintenance is part of several engineering environments, from power plants to industrial production lines

  • In order to test this last hypothesis, this work compares the performance of the hybrid sensors approach in a heterogeneous edge environment against the Elastic Fusion (EF), a cutting-edge method in the literature for RGB-D dense Simultaneous Localization and Mapping (SLAM) [34]

  • Fog environments were formed through different heterogeneous edge devices

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Summary

Introduction

Equipment maintenance is part of several engineering environments, from power plants to industrial production lines. Similar to the Kinect Fusion, this one utilizes an RGB-D camera and Compute Unified Device Architecture (CUDA) parallel programming generating a surfel-based reconstruction in real-time [35,36] These surfel elements compose the 3D model and carry the information of pose, normal, RGB colors, weight, element radius, and timestamps for the process initialization, and the last frame acquired. They fused RGB-D and stereo point clouds to complement each other in the scene reconstruction While both works provide background on the use of sensor fusion, they require computer effort and are not meant to be implemented in an edge-fog environment, but only a local machine, which can distribute the workload and facilitate the interaction with many sensors and the final user. In order to test this last hypothesis, this work compares the performance of the hybrid sensors approach in a heterogeneous edge environment against the EF, a cutting-edge method in the literature for RGB-D dense SLAM [34]

Heterogeneous Edge Environment
The 3D Reconstruction Proposal
Acquisition System
Accumulation System
Heterogeneous Edge-Fog Environment
Experimental Scenarios and Results
First Scenario—Path Format Evaluation
Odometry Error Evaluation
Point Cloud Construction Analysis
Edge-Fog Environment Analysis
Manual Movement Track Experimentation
Latency and Throughput Analysis
Conclusions and Future Work
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