Abstract
A low success rate of improvement projects is one of the causes of the discontinuity of lean six sigma (LSS) initiatives in companies. It is essential to identify and evaluate the reasons why LSS improvement projects fail in order to enable LSS, Lean, and six sigma sustainability. This article presents the findings from a global survey conducted with 201 LSS experts around the world in both the service and manufacturing sectors. The results of this article point out the significant failure rates for LSS projects and alert that projects had higher termination rates in the <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">measure</i> and <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">analyze</i> phases [define, measure, analyze, improve, and control (DMAIC)]. Failures occur primarily at the corporate level. The main causes of project failures identified were the lack of commitment by top management, resistance to change, inadequate rewards and recognition mechanisms, inconsistent monitoring and control of the projects, and poor communication. This article shows that there are some minor differences in terms of ranking of these factors between the manufacturing and service sectors, but there is a significant difference in terms of continent and belt level (master black belts, black belts, and green belts).
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.